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High fructose corn syrup production factory overview

The company has completed the installation of a high-fructose corn syrup factory in Beijing, with an annual production capacity of 4 million tons, and the raw material is corn flour. You can watch the video to view the detailed information of the plant. All the equipment installed in the high fructose corn syrup plant is manufactured by Company. You can click the production method of high fructose corn syrup to learn more about our machines.

High-fructose-corn-syrup-production-factory-overview.jpg

Major equipment:


1. Mixing tank 2. Liquefaction system including ejector and various tanks 3. Plate and frame filter press 4. Drum filter 5. Decolorization tank 6. Ion exchange system 7. Evaporator 8. Syrup storage tank.


The technology used in this high-fructose corn syrup factory: double-enzyme method (you can click the link to understand its principle).


Raw material costs and economic benefits:


Name unit consumption unit price (yuan) total price (yuan)

Corn 1.02t 950/ton 969

Activated carbon 7.5kg 4 / kg 30

Enzyme 133.5

Coal 92.3kg 210 19.39 per ton

Electricity 56.45 0.8 45.16 per kilowatt

Water 1.71 1 1.71 per ton

Depreciation 72

Manpower 60

Income 100

Other 100

Meringue-142 kg/ton 1500 -213

Total 1323


Note: This fee is calculated based on the annual production capacity of 4 million tons of high fructose corn syrup plant in Beijing, China. The specific price depends on local conditions.


The selling price of high fructose corn syrup is RMB 1,850 per ton. Therefore, the economic benefit of this high fructose corn syrup factory is (1,850-1,323) * 4,000 = 21.08 million yuan. The total USD is approximately 3,306,926. In other words, this high-fructose corn syrup factory can recover all costs within two years. This is a high-return project.


Factory layout:


-The workshops of this high fructose corn syrup factory are compact and compact. The company's design adopts a floor space design. The first floor is the main power workshop. Various power equipment is installed in this area, including connecting pipes, CIP systems, decolorization and evaporation systems. The saccharification system and filter press are installed on the second floor. The overall layout of the building is more spacious, which is convenient for the sender to control the operation of the high fructose corn syrup factory. The layout also guarantees the sequence of the process and ensures the continuous work of the factory.


-Corn flour processing sequence: mixing tank-liquefaction system-layered tank-enzymatic hydrolysis tank-liquid-gas separator-vacuum cooler-saccharification tank-filter-evaporation system. The layout of the high-fructose corn syrup plant is designed according to the operation process, ensuring the orderly progress of the syrup production process, clear operation control and saving pipelines.


-The CIP washing system of this high fructose corn syrup factory is located near the barrel near the corner. The purpose of this design is to facilitate the cleaning of various cans. And save space. Because multiple pumps are used in the design, the pumps should be concentrated as much as possible. The pumps should be arranged in a straight line, with pump heads concentrated on one side or back to back in two rows. The mobile device faces the channel. The distance between the pump and the pump depends on the size of the pump. Usually not less than 0.7m. The distance between the double-row pumps should not be less than 2m, and the distance between the pump and the wall should be at least 1.2m to facilitate traffic. The pumps are arranged in a row. Pipes and valves should be in a straight line to avoid crossing the pump and motor.


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0086-37126630769

0086-37126630769

0086-37126630769

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No.19 WEILIU ROAD, Yellow Dragon Industry Park, KAIFENG CITY, HENAN PROVINCE, CHINA.

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